Billings "Banckert" Tugboat Kit Project
My very generous brother-in-law from Holland came over
here with my sister and neice for a holiday and he
brought me a Tugboat Kit for a present! Thanks Rian.
Once I get finished with the yacht building, I'll start
planning the build of the Tug. I think I'll make a fibreglass
hull off of it as the styrene is a bit on the flimsy side. The
rest of the kit contains some very nice detail items made
from brass etc, so she should make a nice model. My
new scroll saw will come in handy to cut out the wooden
parts.
Once I get it under way, I'll post the progress here.
JP.
The kit hull is of styrene and a
bit flimsy so  I made a fibreglass
moulding from it.
Please note:
There are a few "Tip" text boxes like
this that were added with hindsight to
hopefully be of help to other 'Banckert'
builders.
Started on her on
Saturday 27th Aug 05
The mould waxed ready for
primer and glass.
The battery was later fitted
laying down to fit under the
deck. (Silly me)
I decided to make a
fibreglass deck
moulding too as the
hull went so well. It's
a lot more
substantial than the
original plastic one
and will stand up to
more rough Tug like
treatment!
It was easy to do
and well worth the
extra effort.
It also
allows for a
resealable
hull-deck joint for
maintenance.
The hull with the motor
deck and a couple of
frames
Glassed
Supplied
plastic deck
used as a
mould for a
glass one.
Cutting and fairing
the deck scuppers
Some modifications done to
my first motor mount and a
home made coupling. Also
shows top off rudder shafts in
place.
Tip:
I replaced the
tiny brass
rudder shaft
horns with
grommet type
solid ones that
can take the
load and are
easy to
adjust/remove
etc.
I decided to make fibreglass
rudders instead of the
plywood ones on the plans.
I drilled and pinned the
shafts to prevent them
working lose in the rudders
after time.
The hull painted
WOW what a messy workshop!
I've just about finished the main
wiring and RC set-up. The AM
receiver you see is just for testing. It
will have a 6 CH. FM one. I fitted a
cooling fan for the motor. Pinched it
from an old laptop PC.
5th Oct 05
Water trim test
5th October
Electrics fitted
and deck screwed
on.
I made some custom steering
fittings to replace the Billings thin
brass ones that didn't look equel to
the task.
(Yes I am ex RACT)
Spray Putty on deck to finish fairing it.
8-Oct-05
Fitting winch and starting on bollards etc
She's now ready for
cabins and more deck
gear.
20 Oct 05
13-Oct-05
Rear hatch nearly finished
The bollards are done
The cabins are well underway
now.
22 October 05
The boat is finished below deck
now so I sealed the hull deck joint
with bathroom sealant, making
sure to use mould release agent
on one side of it so it can be
easily removed for repairs that
can't be done through the hatches.
I've roughly faird the
cabins and resin coated
them and am about to
start building the
wheelhouse and other
detail.
I fitted a new 400 motor
and universal coupling after
deciding that the Dick
Smith one and a plastic
tube was scimping a bit. I
tried it in the bird bath and
it has enough grunt.
I fitted the fan to cool it.
27-Oct-05
Testing the hull in Cherry Lake.
The 400 motor has plenty of go but the prop
pitch is too big. I've ordered a new prop to fix
this.
The first deck of the superstructure is almost
done. 2 decks to go and all the masts and
ladders, radars, lights etc. Lots more fun for
me yet!
28-10-05
Tip:
I used sheet aluminium for the front of
the wheelhouse as the thin ply is very
breakable with the window holes cut in it
and won't bend easily. I glued balsa onto
the aluminium to thicken it to size.
The towing frame/superstructure attachment is done.
14 Nov 05
Tip:
The towing framework pictured above,
needs to be anchored through the
deck as it takes a fair load when the
superstructure is put on and off,; it
acts as a bit of a cam and strains it. I
re-fastened it later when it came adrift.
The wheelhouse and crew cabin are
on and some furniture, skipper,
wheel and controls are fitted. The
next step is the flying bridge deck.
Tip:
Fit all the detail items you want in the
wheelhouse before fitting the roof!
I took her to Cherry Lake on the
Tuesday Scope boating program and
she performed very well!!!
I must have the prop pitch about right
now.
Click Here
to see a short video.
16 Nov 05
17 Nov 05
The wheelhouse roof is
on and the flying bridge
is in the making.
I've started on the
ladders and the
flybridge building.
18 Nov 05
The flybridge is done and painted.
I used plasticine to mask the windows.
19 Nov 05
I've started building the
funnel/mast and some of
the railings.
Combing fitted around
hatchway to keep water
out (hopefully).
25 November
Most of the detail items are on. It still
needs the RDF aerial  and it's mount
and the 3 signal lights on the mast. It
also has some more handrails around
the superstructure, to go on and lots of
paint work and decals of course.
26 Nov 05

The mast hardware is
almost completed and I've
done some more paintwork.
The hul portholes are in too.
27-28 Nov 05
The remaining jobs are:
Spreader/light frame fitted.
I made one from brass rod
and plastic sheet as I
didn't like the kit's version
at all.
Most of the railings are on
and the spreaders and lights
on the mast too.
Building tip:
When making the hand-rails, thread all the rods and solder-glue them in
place up to the next bend, before bending them all together. (all 2 or 3). I
started by doing just the top rail into position and found it impossible to fit
the lower ones, so started again!.(Silly me) This tip could save you a lot of
work!!
Everything on this build needs lots of fore-thought, but it is a lot of fun to do
29 Nov 05
Finished rails and started paintjob
30 Nov

Doing some more painting before
fitting the last of the detail items and
all the decals etc.
1 Dec 05

A bit more painting done today.
Doing some wiring alterations.
The deck is easily removable
thanks th the GRP construction.
The skipper at the
wheel of the Tug
4 Dec 05
I fitted the transfer decals and added the stripes around the funnel.
The boat was too tender with it's high superstructure, so I've reduced it's
weight by replacing the lead acid battery with a NIMH power pack and I've
attached a steel weight (cole chizzel) to the bottom sand faired it into a
long shallow false keel using balsa wood and glass etc. It now sits just
right and is much stiffer. I've also fitted the large speaker and the
electronics for the fog horn. It sounds good! There's a small funnel in the
deck under the cabin which allows the sound to come out without letting
water in. I've also increased the height of the hatch combing to about 4cm
with sticky back, which is hidden under the cabins,  to ensure (I hope) that
she keeps the water out when swamped. (She sits low like all tugs)
6 Dec 05

The new keel is finished and painted and
I'm now ready to re-fit the deck.
It's just sitting on in the photo.
17 December
It's all over bar the shouting!
Apart from a final sea trial to test the new keel etc,
she's pretty much all finished. As far as I'm wanting to
take her anyway. You might wonder why it has no
anti-foul etc. I like it like it is and no hull stripes either.
Who says it has to be 100% scale anyway!
18 Dec 05
The Grand Launch at
Surrey Park!!!!
She's all finished and
going well. The fog
horn even worked
today!
Click Here for a video
and slide show.
Next building page '5'>>>>
Click photos to see larger ones
Building page 4a
Started cutting out the
wooden parts with the
scroll saw.
Fitting the Kort Nozzle
and rudder shafts.